Solution Provider
SUCCESS, TOGETHER
Delivering on your goals
Thormac is recognized as a leader in custom plastic moulding manufacturing, possessing one of the widest ranges of tonnage machines in Ireland, our goal is to not only provide the best quality products, but also to exceed suitability for all client requirements.
Industries Serviced
Medical
Certified to ISO 13485 (Medical Device), Thormac are the primary go-to injection moulding facility for many medical device manufacturers. Thormac is a technically advanced, one stop shop, injection moulding solution provider in engineering plastics, Insert link to materials page, for in-vitro diagnostics and medical devices industries in small to medium volumes with ‘large part’ capability.
Automotive
For over 20 years, Thormac has provided end-to-end solutions to our customers in the off-Road Automotive sector, including the design for manufacturing, manufacturing and quality validation of precision injection moulded components and assemblies.
Engineering
Thormac have serviced the needs of local and overseas engineering sectors for over 20 years.
We have the advantage of many years of experience in processing a wide variety of polymer materials across many industries.
Energy
Guided by our policy of innovation and adaptability Thormac leads the way in supplying high quality services to the energy industry. We have a deep understanding of processing a wide variety of Thermoplastics and thermoset polymers including flame retardant materials and bespoke polymers.
Tool Transfer
Working With You to Produce the Perfect Tool
With tool design, our team can work directly with your existing CAD data, or develop an idea from concept. We will work with you to identify the requirement, design the tool and produce 3D or 2D data to your specific requirements.
With tool design, our team can work directly with your existing CAD data, or develop an idea from concept. We will work with you to identify the requirement, design the tool and produce 3D or 2D data to your specific requirements.
Good Design Means a Good Outcome
Our fully qualified staff are always on hand to offer advice and to ensure the tool design is manufactured in the most cost effective way, whilst maintaining the highest quality.
By implementing a good mould tool design process at the outset, you reduce the risk of a poor outcome during production. Ongoing manufacturing costs can also be reduced and Thormac has the commercial insight to deliver the best option based on the business need.
Services
Thormac provides a full range of Services to support our customers whatever their requirements from Project Management to Tool Design & Manufacture, from Mould Flow Analysis to White Room services. Whatever your need we can cater for it. Why not give us a call and see how we can help you.
Product Design and Prototyping
Sub Contract Manufacturing
Project Management
Design to Manufacture
Value Added Services
Processes
Our processes are streamlined with our partners in mind. Thormac offers a wide range of Processes which allows us to aid our customers throughout the product development cycle from initial design to full production.
Injection Moulding
Foil Printing
Anti-static Treatment
Thermoset Product Expansion
Mould Design and Mould Flow Analysis
Analysing the Moulding Process
Toolmakers, designers and moulders use Mould Flow Analysis to see how the polymer flow will work during the moulding process. We use specialist software to replicate the injection moulding process. This enables us to identify any possible weaknesses in a proposed design. It also highlights appropriate locations for closures, cooling considerations and as to whether warpage is likely to be an issue.
The Benefits
There are a number of considerations such as:
- Gate Location.
- Moulding Window.
- Fill.
- Cooling Time.
- Sink Mark.
- Fill & Pack.
- Warpage.
Over the years, we have developed our mould flow technology and analysis processes to be best in practice. As a result, this expertise can help our clients maintain the highest levels of quality in the final product.
PATH TO SUCCCESS
ready to reach new heights?
Let’s get there, together.
If you want to invest in your future then partner with Thormac. Our innovation will get you where you want to go.